GEAR INSPECTION MODEL REFERENCE   AUTOMATIC IN LINE INSPECTION EQUIPMENT Model 2823 - high speed suitable for planetary pinion and sun gears which are symmetrical and can roll into and out of the machine. Spur or helical. Measures for composite, runout, size, tooth action, and nicks. Cycle time of 650 - 750 gears per hour. Capable of measuring gears with up to 50mm OD. Computerized measurement and display of results, including SPC. Price range of $175,000 - $225,000 USD. Model 2823 'S' - Model 2823 adapted to use for shaft gears, spur or helical. Capable of handling shaft of up to 500mm in length. Cycle time of 150 per hour. Computerized measurement and display of results, including SPC. Price range of $325,000 - $400,000 USD. Model 4823 - high speed suitable to cylindrical gears with OD range of 27mm -75mm. Spur or helical. Measures for composite, runout, size, tooth action, nicks, lead, and taper. Cycle time of 450-600 gears per hour. Computerized measurement and display of results, including SPC. Price range of $265,000 - $325,000 USD. Model 4900 - most universal automatic model. Capable of measuring shift gears (speed gears), planetary pinions, sun gears, external ring gears, internal ring gears, and shaft gears. Spur or helical. Measures for composite, runout, size, tooth action, nicks, lead, and taper. Cycle time of 150 - 350 gears per hour, depending on size and style of gear. Computerized measurement and display of results, including SPC. Price range of $250,000 - $350,000 USD. Model 5823 - high speed and very flexible, can handle a whole family of gears with quick change over. Suitable to cylindrical gears with OD range of 27mm -75mm. Spur or helical. Measures for composite, runout, size, tooth action, nicks, lead, and taper. Cycle time of 450-600 gears per hour. Computerized measurement and display of results, including SPC. Price range of $300,000 - $375,000 USD. TURNKEY SYSTEM ITW Heartland will design, manufacture, run-off, and install a customized turnkey system to fit your needs. ITW Turnkey systems integrate a gear burnisher, gear washer, and gear inspection machine, all automated and designed to fit your factory layout. The turnkey system includes all machinery, material handling and controls. Examples of Turnkey System Layouts. SEMI-AUTOMATIC MACHINES Model 4825 - Very universal semi-automatic machine can be hand loaded or robot loaded. Capable of measuring shift gears (speed gears), planetary pinions, sun gears, external ring gears, internal ring gears, and shaft gears either spur or helical. Measures for composite, runout, size, tooth action, nicks, lead and taper. Cycle time dependent on style of gear and type of loading used. Machine comes packaged on a robust cart that can be mobile or stationary. Computerized measurement and display or results including SPC. Price range - $90,000 to $130,000. PROCESS INSPECTION EQUIPMENT Model 3500 - computerized and motorized manual load machine capable of measuring composite, runout, size, tooth action, nick, lead, and taper. Diametral pitch range of 6 - 20. Standard with computer, screen, printer, cart, and protective cover. Suitable for use in the shop or factory environment. Spur or helical gears, both internal and external, as well as shaft gears. Center distance range of 60mm to 200mm. Price range of $60,000 - $90,000 USD. CUSTOMIZED APPLICATIONS At ITW Heartland we also specialize in custom applications that may be too difficult or not interesting enough for others to try. We have done machines for worms, worm gears, shafts, camshaft gears, pump gears, steering pinions, and cross axis gears, in addition to unusual applications for normal spur and helical gears. If it is a spur or helical gear, and can be measured by rolling it against a master gear in full mesh double flank contact, it is likely we can solve your needs. Contact us with your application and we will try to help.

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ITW Heartland Gears
1104 Hwy 27 West, Unit 4
Alexandria, MN. 56308

Ph: (320) 762-8782
Fax: (320) 762-5260
E-mail: itwgears@itwgears.com

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